TRAINING PROGRAMMES

TRAINING PROGRAMMES

A1 - TRAINING MODULE - ASSET PLANT EQUIPMENT MANAGEMENT MODULE – Level 1 (Basic Awareness ) - (Duration 03 Days)

1. BASICS ON ASSET PLANT EQUIPMENT MANAGEMENT AND LATEST TREND IN ENGINEERING:

General Concepts of Modern Equipment Management.

Fundamentals of Reliability & Availability.

TPM (Total Productive Maintenance) Basics Concept.

2. BASICS & FUNDAMENTALS : BASICS OF EQUIPMENT DYNAMICS:

Overview of Basic Types of Industrial Process Equipment Dynamics.

Linkage of Mechanical, Electrical, Operation aspect. In Equipment.

Basic Understanding of Equipment as a System with Drives, Assembly, Lubrication System, Structure.

3. UNDERSTANDING EQUIPMENT CRITICALITY :

Defining Equipment Criticality Determination.

Equipment General Failure Modes, Failure Types.

Equipment MTBF (Mean Time between Failures), MTTR (Mean Time to Repair), Availability, Maintainability and Reliability Concept.

Awareness to Basic Formulas to Calculate Block Criticality, and Building Logics for Equipment Block Diagrams.

4. EQUIPMENT IMPERFECTIONS

Equipment Imperfections and its impact on Equipment Performance.

Factors Contributing Equipment Imperfection

What to identify & look at Equipment Assembly, Sub Assembly and Component with aspect of Maintenance & Operation.

Role of Equipment Visualization to determine imperfections.

Understanding Basics of Equipment Imperfection through Integrated Inspection (Operation and Maintenance).

Introduction to 3 Levels of flaws

Level 1: Equipment Obvious/visible flaws.

Level 2: Equipment Failures Experienced.

Level 3: Equipment Internal defects – Identified by Monitoring Parameters.

5. EQUIPMENT FAILURE CHARACTERISTICS & SELECTION OF MAINTENANCE & OPERATION STRATEGY:

Equipment Failure Characteristic study with History records.

Basics on Weibull Failure Distribution & Characteristics.

Determination of Equipment Operation & Maintenance Strategy (Like CBM, TBM, Operation, Design Out Maintenance etc), Type, Selection of Operation & Maintenance Strategy Formulations.

6. EQUIPMENT MONITORING & CONTROL

Introduction on Management of Equipment Monitoring & Control.

Role of Condition Based Maintenance – Maintenance Strategies.

Condition Monitoring Organization and Condition Monitoring Systems.

Benefits of CBM.

General Equipment Monitoring & Control Techniques for Static & Dynamic Equipment.